CorrSolutions – Total Asset Support

Webster, TX (Gulf Coast) | Serving North America 

CorrSolutions, headquartered in Webster TX, is a specialized asset integrity services team supporting refining, petrochemical, and midstream facilities across North America. The team customizes asset management, maintenance, and inspection programs to an owner-user's specific assets, data, and operational goals.  

The CorrSolutions team brings deep technical expertise across the full mechanical integrity lifecycle: from large-scale RBI implementation and IDMS optimization to CML strategy, circuitization, and advanced AI-powered corrosion analysis.  

Trusted by inspection departments from Houston-area refineries to plants across the United States and Canada, the multidisciplinary team offers clients both the strategic program-level perspective and the field-level execution capability to improve inspection confidence, optimize costs, and keep plants operating safely. 

Why Clients Choose CorrSolutions

• Turnkey, Custom Solutions: Every program is built around your specific assets, data, and operational goals — no off-the-shelf approaches. 
• Deep API Expertise: Certified instructors and practitioners in API 580/581 RBI methodology, with credentials spanning API 510, 570, 571, and 653. 
• AI-Powered Analysis: The patented BOAR model combines your actual thickness data with estimated corrosion rates to produce more accurate RBI assessments and optimize inspection intervals. 
• Gulf Coast Roots, North American Reach: The team's experience spans refineries, petrochemical facilities, and midstream plants across the U.S. and Canada. 
• Field-Ready and Client-Centered: Responsive, collaborative, and built to make your inspection team's job easier.

Build Your Program 

Starting from scratch or working with incomplete data? We offer turnkey asset integrity programs that are developed using the unique requirements of your site. We are focused on delivering exactly what you need to achieve more efficient operations and meet regulatory requirements. 

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• Asset registers 
• Circuitization 
• Damage mechanism reviews 
• Condition monitoring locations (CMLs) 
• CUI Inspection programs 

Implement Your Program 

CorrSolutions combines inspection and maintenance programs together to reduce immediate costs and develop systems that support long-term efficiency. You can trust us to handle the details so you can focus on what matters most.

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• IDMS implementation 
• One-off risk assessments 
• RBI implementation 
• Inspection test plans 

Advance Your Program 

We use artificial intelligence (AI) and machine learning to review your data and thoroughly analyze your programs to provide the best maintenance and inspection strategies for your plant. 

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• BOAR analysis 
• Software data QA/QC 
• CML optimization 
• Circuitization QA/QC 
• Detailed quantitative corrosion reviews 

Industry Insights: Corrosion under Insulation (CUI) 

CUI is one of the most persistent sources of unplanned downtime and process leaks in operating facilities — and one of the most consistently mismanaged. Most CUI programs were never designed to find CUI in the first place. Many facilities often leave support contacts, jacket seams, low points, and insulation penetrations largely unmonitored by CMLs.  

CorrSolutions builds CUI programs designed around external corrosion susceptibility — with CUI-specific circuitization, CML placement at the right locations, and NDE techniques matched to the right stage of the damage progression. The goal is to intercept CUI before it becomes a through-wall leak, a late-stage pipe replacement, or an unplanned shutdown. 

If your inspection record looks clean but the leaks keep coming, the program was accurately monitoring the wrong thing.

Read the full article: The CUI Program Infrastructure Problem → 

Case Study: Data Validation Leads to an Effective RBI Inspection Program 

Industry: Downstream Oil & Gas  
Asset Type: Refinery  
Location: USA 

Issue: A large-scale RBI project covering thousands of pieces of equipment required hundreds of validated data input parameters per asset. The client needed confidence that their underlying data was accurate enough to support a defensible inspection program. 

Solution: CorrSolutions performed systematic data validation across all process units, reviewing and correcting input parameters to ensure the RBI model accurately reflected actual asset conditions. 

Result: The client received a clean, data-driven RBI program that improved inspection planning accuracy and gave the inspection team confidence in their risk assessments going forward. 

Listen: Upon Further Inspection 

CorrSolutions and Inspectioneering host Upon Further Inspection, a mechanical integrity podcast featuring in-depth conversations with industry experts on RBI, safety, technology, compliance, and professional growth.

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