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When Pressure Builds: The Science and Engineering of Explosion Venting

Combustible dust explosions are well-documented, well-studied, and entirely preventable, and yet they continue to claim lives, as tragically demonstrated by the July 2025 explosion at a Nebraska biofuels facility. This article introduces the engineering fundamentals of explosion venting, walking through the key parameters, calculations, and judgment calls required to design a compliant and effective deflagration vent per NFPA 68.

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Process Design Practices: Closing the Knowledge Gap

Fragmented in-house knowledge and overreliance on third-party expertise are quietly eroding process design capability across the industry. Equity’s Process Design Practices (PDPs) provide a structured, customizable framework for capturing and transferring process design knowledge, supporting everything from equipment sizing and fluid handling to safety systems and basic engineering reviews.

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Engineering 101: Codes and Standards: A Working Introduction

Codes and standards are referenced constantly in process facilities, but early-career engineers often lack a clear framework for understanding what they are, how they relate to each other, and why they carry real legal and safety consequences. This article in our Engineering 101 series provides a practical introduction to the codes and standards landscape, covering construction codes, in-service codes, FFS standards, and RAGAGEP, with field examples and common pitfalls to help new engineers build a working foundation, whatever their role.

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The TRCA and the Damage Mechanism Advantage

When a heat exchanger tube ruptures, the consequences can extend far beyond overpressure, as uncontrolled mixing of incompatible fluids can create serious safety, environmental, and operational risks that demand rigorous engineering assessment. This article examines the tube rupture credibility assessment (TRCA) and the critical role that damage mechanism review plays in determining whether a full-bore tube rupture is credible, and what that conclusion means for relief system design and inspection planning.

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The CUI Program Infrastructure Problem

Corrosion under insulation is one of the most persistent sources of unplanned downtime and process leaks in operating facilities, yet most CUI programs are structurally set up to miss it. This article makes the case that CUI leaks are not a technology problem but a funding and governance problem, and explores what a properly structured CUI inspection program actually looks like.

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Engineering 101: Metallurgy, How Equipment Gets Damaged 

Metals don’t simply wear out; rather, they fail through specific, recognizable damage mechanisms, and understanding the difference is one of the most practical foundations an early-career engineer can build. This installment of our Engineering 101 series introduces the metallurgy fundamentals every new engineer should know, from core material properties to corrosion, fatigue, creep, and embrittlement, with a real-world case study showing how damage mechanism reviews (DMRs) translate directly into safer, more reliable operations.

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Evolution of Gas Dispersion Modeling

As hazardous release scenarios grow more complex, outdated Gaussian plume models are leaving facilities either over-exposed to risk or over-invested in unnecessary safety infrastructure. This article explores how advanced gas dispersion modeling with rigorous thermodynamic calculations and 3D consequence contours delivers right-sized process safety decisions.

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Asset Lifecycle Management: An Introduction to Process Safety

The most serious incidents in industrial history were not the result of a single equipment failure — they were the product of systemic breakdowns in design, operations, and management. Understanding how process safety works, and where it can fail, is essential knowledge for any engineer working with complex systems or hazardous materials.

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